Real-time, automated analysis of roller coaster wheel and bearing health. Engineered from the ground up to deliver unparalleled diagnostic performance, eliminate guesswork, safely extend component lifespans, and optimize your maintenance schedules.
Deploy Your SystemExceeding ASTM F24 inspection standards to transition from reactive maintenance to a data-driven proactive science.
Continuously monitors microscopic wear patterns, identifying early warning signs of wheel delamination and structural fatigue before they become visible to the human eye.
Stop relying solely on calendar-based replacements. Our real-time AI analyzes massive streams of geometric data to track actual degradation, giving you the exact data needed to safely extract the maximum operational lifespan.
We know real-world coaster operations are brutal. While 100% uptime is an unachievable myth, our diagnostic shield ensures you have the absolute best data to prevent catastrophic failures and optimize your scheduled downtime.
Monitor the health of every train and bogey from a centralized dashboard. Instantly track historical cycle data and flag anomalies before they impact the ride.
Every train passage produces a detailed, multi-sensor inspection record, preserving the original laser measurements so engineers can investigate anomalies, verify findings, and examine exactly what the system captured.
Go beyond basic visual inspections. The system generates high-resolution 3D models of wheel wear over time, allowing your engineers to visualize tread degradation with microscopic accuracy.
High-resolution 3D laser heatmaps reconstruct the wheel assembly with millimeter-scale spatial detail, giving engineers a visual record of wheel geometry, component alignment, and surface characteristics for deeper inspection and analysis.
Automatic wheel detection instantly isolates the tread and flange. Dynamic Z-heatmaps alert your team to uneven wear patterns or thermal friction issues indicative of bearing fatigue.
Make confident dispatch decisions in seconds. The global view visualizes the complete train, mapping the health of every single wheel to provide an instant go/no-go status for the next cycle.
Drill down into specific warnings with a single click. The operator HMI isolates the exact wheel and provides the precise millimeter measurement triggering the alert.
Eliminate unexpected downtime with automated forecasting. By analyzing historical wear patterns, the platform predicts exactly when a wheel will cross critical thresholds, so you only replace parts when truly necessary.
Beyond hardware health, monitor the efficiency of the ride itself. Track cycles per hour and analyze the average gap between cycles to optimize throughput.
Historical wear tracking transforms individual wheel inspections into long-term condition trends, allowing engineers to monitor wear progression, compare performance, and drastically reduce operating costs by replacing parts based on actual condition rather than fixed schedules.
Merging custom-engineered hardware with proprietary AI algorithms.
Custom-built RCIS hardware modules explicitly designed to withstand the harsh, vibration-heavy environments of roller coaster stations.
High-speed profiling captures exact tread geometry and wear at a sub-millimeter level as the train passes.
Deep structural integrity checks and high-frequency velocity tracking, unfazed by weather, dirt, or grease.
Surface defect detection paired with thermal imaging to map heat distribution across bearings in real-time.
Seamlessly integrated into your existing track infrastructure. Currently deployed across North America and the GCC.
Reach out to discuss hardware configurations, custom integrations, and deployment timelines tailored to your park.
Contact Luceon Engineering